Skip advert
Advertisement

Rusty cars downgraded in NCAP-style used car crash test

Safety experts warn of 20 per cent greater risk of dying in an accident in a heavily corroded vehicle

Drivers of badly rusted cars have up to a 20 per cent higher chance of dying in an accident, according to the world’s first used car crash test conducted under Euro NCAP criteria. 

A fifth-generation Volkswagen Golf and a first-generation Mazda 6 were tested by the UK’s crash test agency, Thatcham Research, on behalf of the Swedish Homeowners Association and the Swedish insurer, Folksam. 

Advertisement - Article continues below

Safest cars on sale

The results revealed that significant chassis rust can lead to a lower Euro NCAP score than the vehicle previously achieved, placing occupants under significantly more risk. The Mazda 6’s score was reduced from a weak four-star rating to a weak three-star finish, with the car moving down from a score of 26 out of 37 to 18 out of 37.

The Golf Mk5 fell from a five-star rating to a four-star result, although its test results weren’t significant enough to place passengers under great danger. According to Thatcham’s inspection report, parts of the Mazda’s chassis were “severely covered by rust”.

Folksam says the fall in Euro NCAP scores meant occupants in the Mazda would have a 20 per cent higherchance of being killed in an accident. While Thatcham’s inspection report says the full effect of the rust is hard to gauge, it meant the car’s “structure was not able to transfer loads effectively [in] the impact, causing interaction between the steering wheel and the dummy”.

Thatcham’s Matthew Avery said previous studies show rust isn’t a big issue on used cars in the UK, but the test highlights the need for spot checks. He added: “There’s no need for systematic testing, but if on a European level some models perform poorly we can do spot checks to test their crashworthiness.”

Interested to learn more about Thatcham? Then read our article explaining all about the crash test experts...

Skip advert
Advertisement
Skip advert
Advertisement

Most Popular

At last! Ford Puma Gen-E is first electric car to get full EV Grant discount
Ford Puma Gen-E - front

At last! Ford Puma Gen-E is first electric car to get full EV Grant discount

The electric Ford Puma probably gets the higher-level grant because it is partly made in the UK
News
27 Aug 2025
DVLA classic car rules are outdated, a recipe for disaster, and I think I've broken them
Classic car Opinion header

DVLA classic car rules are outdated, a recipe for disaster, and I think I've broken them

Our man reckons he may have unwittingly flouted DVLA regulations when doing up his beloved BMW…
Opinion
26 Aug 2025
New BMW i1 will cram big EV tech into a small package
BMW 1 Series render - front

New BMW i1 will cram big EV tech into a small package

The all-new BMW i1 will rival the all-electric Audi A3 and new Mercedes CLA when it arrives in 2027
News
28 Aug 2025