Skip advert
Advertisement

Toyota to recycle used car parts at new Burnaston UK factory

Toyota Circular Factory to be ‘centre of excellence’ for future recycling operations worldwide

Toyota Corolla's on the production line at the Burnaston factory in the UK

A new facility designed specifically to recycle cars and their batteries will be opened at Toyota’s Burnaston plant in the UK this autumn, with the manufacturer officially validating used car parts for the first time.

The firm announced its plans to create the first of a global series of ‘Toyota Circular Factories’ at Burnaston during a conference in Brussels yesterday. Initially capable of recycling 10,000 vehicles annually, the new plant will operate alongside the existing Corolla factory, which Toyota has confirmed will remain Burnaston’s principle activity.

Advertisement - Article continues below

According to a company statement, Toyota’s recycling efforts will be split into three core areas. These include reclaiming reusable vehicle components and parts, salvaging commodity items for remanufacturing, and recycling other materials.

How will recycled parts and materials be used?

Reclaimed Toyota car parts will be resold into the market via retailers and distributors, following what the company calls “a comprehensive validation process”, while ‘commodity items’ including batteries and wheels are to be assessed for their potential to be remanufactured, repurposed or recycled, it says. 

Raw materials that will be collected and recycled include copper, aluminium, steel and plastic. These will replace so-called ‘virgin materials’ where possible in the production process.

“We initially anticipate recycling around 10,000 vehicles a year in our UK facility, which will give new life to 120,000 parts, recover 300 tonnes of high-purity plastic and 8,200 tonnes of steel - amongst other materials,” says Leon van der Merwe, Vice president of Circular Economy at Toyota Motor Europe. 

“As a next step for the Toyota Circular Factory concept, we plan to roll out similar operations across Europe. And we’re not stopping at our own facilities - we are eager to collaborate with other organisations who share our passion of circularity and commitment to carbon neutrality.” However the TCF plant at Burnaston will become “the centre of excellence for future recycling operations across Europe and worldwide”.

Toyota says its ultimate goal is to systematically recycle end-of-life vehicles, and it has also committed to becoming fully carbon neutral by 2040.

Buy a car with Auto Express. Our nationwide dealer network has some fantastic cars on offer right now with new, used and leasing deals to choose from...

Skip advert
Advertisement
Current affairs and features editor

Chris covers all aspects of motoring life for Auto Express. Over a long career he has contributed news and car reviews to brands such as Autocar, WhatCar?, PistonHeads, Goodwood and The Motor Trader.

Skip advert
Advertisement

Recommended

Which cars qualify for the electric car grant? Full ECG list with our best (and worst) picks
Electric car charging mega test - Renault 5 front angled

Which cars qualify for the electric car grant? Full ECG list with our best (and worst) picks

The ECG is designed to make going electric more affordable; we dive into which cars qualify and the ones you should pick (or avoid!)
News
13 Nov 2026
New Toyota Celica confirmed: mid-engined sports car gets famous name
New Toyota sports car testing - front angled

New Toyota Celica confirmed: mid-engined sports car gets famous name

The new lightweight sports car will mark the return of a famous Toyota name. We’ve driven it, and it’s been spotted once again testing in a motorsport…
News
3 Nov 2026
Mystery Toyota sighting hints at new small electric SUV designed for Europe
Mystery Toyota SUV spied - front 3/4

Mystery Toyota sighting hints at new small electric SUV designed for Europe

Early prototype confirms Japanese brand is now moving quickly to offer more Euro-friendly models
News
30 Oct 2026
New Toyota hybrid engine on its way, and it could return over 85mpg
Next-gen Toyota hybrid engine

New Toyota hybrid engine on its way, and it could return over 85mpg

Japanese giant has put all of its engineering might behind new 1.5-litre engine, and is now teasing us with what to expect
News
28 Oct 2026

Most Popular

BMW i3 vs Mercedes C-Class Electric vs Hyundai Ioniq 6: big test for the 3 Series EV
BMW i3 vs Mercedes C-Class Electric vs Hyundai Ioniq 6 - front tracking

BMW i3 vs Mercedes C-Class Electric vs Hyundai Ioniq 6: big test for the 3 Series EV

The new electric BMW 3 Series takes on Mercedes’ latest C-Class and the updated Hyundai Ioniq 6 in a premium EV showdown
Car group tests
10 Nov 2026
EV drivers brace for £1 per kWh charging prices as standing charges skyrocket
Fiat 500 connected to a Gridserve rapid charger

EV drivers brace for £1 per kWh charging prices as standing charges skyrocket

A new impact assessment of operator standing charges estimates the cost of plugging in could exceed £1 per kWh before VAT and running costs are even c…
News
12 Nov 2026
New Volvo XC40 facelift on sale with EX40 EV and EC40 coupe SUV, too
Volvo XC40 - Ellis Hyde front

New Volvo XC40 facelift on sale with EX40 EV and EC40 coupe SUV, too

The petrol XC40, plus the electric EX40 and EC40 are on sale now, priced from £37,710
News
10 Nov 2026

Find a car with the experts